Application :

• -Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.
• -Used in control, auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction :

• Conductor	Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
  Insulation	LSZH elastomeric compound as defined in EN 50264-1 (EI 101 to EI 104)
  Sheath	LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EM 104)

• A. Conductor   B. Insulation   C. Sheath

Electrical & Mechanical Properties :

• Nominal Voltage	1.8/3 kV or 3.6/6 kV
  Maximum Conductor Temperature	90°C ( fixed installation )
  Minimum Permissible Ambient Temperature	-25°C/-40°C ( fixed installation )
  Bending Radius	3 x Overall Diameter (D<12mm); 4 x Overall Diameter (D>12mm)

Chemical & Environmental Properties :

• EN 60684-2	No fluorine
  EN 50305; EN 60811-2-1	Resistance to mineral oil & fuel oil, acid & alkali
  EN 50305	Resistance to ozone

Fire Performance for rolling stock application :

• EN 50306-2	Hazard levels HL1, HL2/HL3, HL4
  DIN 5510-2	Protection level 1/2/3/4
  BS 6853	Interior use 1a, 1b, II; Exterior use 1a, 1b, II
  NF F 16-101	F0

Fire Performance for rolling stock application :

• EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2)	Vertical flame propogation for a single insulated wire or cable
  EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804	Vertical flame spread of vertically mounted bunched wires or cables
  EN 50268-2; IEC 61034-2; NF C 32-073 ; NF C 20-902; NF F 16 101; VDE 0472 Teil 816	Low Smoke Emission
  EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815	Halogen Free
  EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813	Low Corrosivity (Acidity & Conductivity)
  EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853	Low Toxicity
  NF F 63 808; BS6853; NF F 16 101	Smoke index

FRL-SW-3S 1.8/3 kV :

• Nominal Cross-Sectional Area	Conductor Diameter (a)	Min. Mean Thickness of Insulation	Min. Mean Thickness of Sheath	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  				min	max		20℃	20℃	90℃
  mm2	mm	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  1.5	1.5	1.3	1.4	6.7	7.8	80	13.70	960	9.6
  2.5	1.95	1.3	1.4	7.1	8.3	100	8.21	850	8.5
  4.0	2.5	1.3	1.4	7.6	8.9	120	5.09	750	7.5
  6.0	3.0	1.3	1.4	8.1	9.5	140	3.39	670	6.7
  10	3.9	2.2	1.4	10.6	12.4	250	1.95	550	5.5
  16	5.0	2.2	1.4	11.7	13.6	310	1.24	450	4.5
  25	6.4	2.2	1.4	13.0	15.2	410	0.795	390	3.9
  35	7.7	2.2	1.4	14.2	16.5	520	0.565	350	3.5
  50	9.2	2.2	1.4	15.6	18.3	660	0.393	300	3.0
  70	11.0	2.2	1.5	17.5	20.5	880	0.277	260	2.6
  95	12.5	2.4	1.6	19.6	22.3	1130	0.210	250	2.5
  120	14.2	2.4	1.6	21.1	24.6	1370	0.164	220	2.2
  150	15.8	2.4	1.7	22.7	26.6	1690	0.132	210	2.1
  185	17.5	2.4	1.7	24.0	28.1	2000	0.1080	200	2.0
  240	20.1	2.4	1.8	27.0	31.6	2620	0.0817	180	1.8
  300	22.5	2.4	1.9	29.4	34.4	3140	0.0654	170	1.7
  400	25.8	2.6	2.0	32.7	38.3	4140	0.0495	150	1.5

FRL-SW-6S 3.6/6 kV :

• Nominal Cross-Sectional Area	Conductor Diameter (a)	Min. Mean Thickness of Insulation	Min. Mean Thickness of Sheath	Overall Diameter		Weight	Maximum Conductor Resistance	Insulation Resistance
  				min	max		20℃	20℃	90℃
  mm2	mm	mm	mm	mm	mm	kg/km	Ω/km	MΩ x km	MΩ x km
  2.5	1.95	3.0	1.4	10.5	12.3	170	8.21	1300	13
  4.0	2.5	3.0	1.4	11.0	12.9	190	5.09	1150	11.5
  6.0	3.0	3.0	1.4	11.5	13.4	230	3.39	1050	10.5
  10	3.9	3.0	1.4	12.3	14.4	300	1.95	850	8.5
  16	5.0	3.0	1.4	13.3	15.6	360	1.24	710	7.1
  25	6.4	3.0	1.4	14.7	17.2	450	0.795	630	6.3
  35	7.7	3.0	1.4	15.9	18.6	560	0.565	550	5.5
  50	9.2	3.0	1.5	17.5	20.5	720	0.393	500	5.0
  70	11.0	3.0	1.5	19.2	22.4	930	0.277	430	4.3
  95	12.5	3.0	1.6	20.8	24.3	1160	0.210	400	4.0
  120	14.2	3.1	1.7	22.7	26.6	1430	0.164	360	3.6
  150	15.8	3.1	1.7	24.2	28.4	1740	0.132	340	3.4
  185	17.5	3.2	1.8	26.2	30.7	2080	0.108	330	3.3
  240	20.1	3.4	1.9	29.2	34.2	2730	0.0817	300	3.0
  300	22.5	3.4	1.9	31.5	36.9	3230	0.0654	250	2.5
  400	25.8	3.4	2.0	34.8	40.7	4210	0.0495	230	2.3

• (a) = for information, indicative only

Impact Resistant	Highly Flexible	UV Resistant	Ozone Resistant	Abrasion Retardant	Cold- resistant

 

Resistance To Soldering Heat	Acid&Alkaline Resistant	IRM 903 Fuel Oil Resistant	IRM 902 Mineral Oil Resistant	Fire Retardant NF C32-070-2.2(C2) IEC60332-3-24/EN50266-2-4	Flame Retardant NF C32-070-2.1(C1) IEC60332-1-2/EN50265-2-1

 

Low Toxicity NF X70-100/NF F63 808 TM1-04/BS 6853	Low Corrosivity IEC60754-2/EN50267-2-2/3 NF C32-074/VDE 0472-813	Low Smoke Emission IEC 61034-2 / EN 50268-2 NF C32-073/VDE 0472-816	Zero Halogen IEC 60754-1/EN 50267-2-1 NF C32-074//VDE 0472-815