450/750V SR Insulated Control Cables (2-5 Cores)

FFX200 07SZ1-R (PH60)(CU/SR/LSZH 450/750V Class 2)

APPLICATION

The cables are designed, manufactured and tested for general application in power supply and signal wiring, for emergency circuit and fire circuit control.

STANDARDS

• Basic design to BS 7629-1

FIRE PERFORMANCE

Circuit Integrity	IEC 60331-21; BS 6387 CWZ; DIN VDE 0472-814(FE180);BS 8434-1 (30mins); BS 5839-1 Clause 26 2d; CEI 20-36/2-1; SS229-1; NBN C 30-004 (cat. F3); NF C32-070-2.3(CR1)
Circuit Integrity with mechanical shock	EN 50200(PH60); CEI 20-36/4-0
Circuit Integrity with mechanical shock & water spray	EN 50200 annex E
System circuit integrity	DIN 4102-12, E30 depending on lay system
Flame Retardance (Single Vertical Wire Test)	EN 60332-1-2; IEC 60332-1-2; BS EN 60332-1-2; VDE 0482-332-1 ; NBN C 30-004 (cat. F1); NF C32-070-2.1(C2); CEI 20-35/1-2; EN 50265-2-1*; DIN VDE 0482-265-2-1*
Reduced Fire Propagation (Vertically-mounted bundled wires & cable test)	EN 60332-3-24 (cat. C); IEC 60332-3-24; BS EN 60332-3-24;VDE 0482-332-3; NBN C 30-004 (cat. F2); NF C32-070-2.2(C1); CEI 20-22/3-4; EN 50266-2-4*; DIN VDE 0482-266-2-4
Halogen Free	IEC 60754-1; EN 50267-2-1; DIN VDE 0482-267-2-1; CEI 20-37/2-1; BS 6425-1*
No Corrosive Gas Emission	IEC 60754-2; EN 50267-2-2; DIN VDE 0482-267-2-2; CEI 20-37/2-2; BS 6425-2*
Minimum Smoke Emission	IEC 61034-1&2; EN 61034 -1&2; DIN VDE 0482-1034-1&2; CEI 20-37/3-1&2; EN 50268-1&2*; BS 7622-1&2*
No Toxic gases	NES 02-713; NF C 20-454

Note: Asterisk * denotes superseded standard.

VOLTAGE RATING

450/750 V

CABLE CONSTRUCTION

Conductors: Plain annealed copper wire, stranded according to IEC 60228 class 2.
Insulation: Fire resistant special ceramized silicone rubber compound type EI2 as per BS 7655-1.1.
Cabling: The cores are cabled together in concentric layers with suitable non-hygroscopic fillers.
Sheath: Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.). UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option.

Conductors	Plain annealed copper wire, stranded according to IEC 60228 class 2
Insulation	Fire resistant special ceramized silicone rubber compound type EI2 as per BS 7655-1.1
Cabling	The cores are cabled together in concentric layers with suitable non-hygroscopic fillers
Sheath	Thermoplastic LSZH compound type LTS3 as per BS 7655-6.1 (Thermosetting LSZH compound type SW2-SW4 as per BS 7655-2.6 can be offered.). UV resistance, hydrocarbon resistance, oil resistance, anti rodent and anti termite properties can be offered as option

COLOUR CODE

Insulation Colour as per BS 7629

Number of cores	Core colours or numbering
2 cores+uninsulated circuit protective conductor	Brown, Blue or Brown, Brown
3 cores+uninsulated circuit protective conductor	Brown, Black, Grey
4 cores+uninsulated circuit protective conductor	Brown, Blue, Black, Grey
7, 12 and19 cores+uninsulated drain wire	Numbers 1, 2, 3, 4, 5, 6, 7 and upwardsor, for identification by colour, an identicalcolour(excluding brown and black),except for twoadjacent cores in each layer distinctively colouredbrown and black.

Sheath Colour: Orange (other colours upon request)

 

PHYSICAL AND THERMAL PROPERTIES

Temperature range during operation (fixed state)	-30°C – +90°C
Temperature range during installation (mobile state)	-20°C – +50°C
Minimum bending radius	7.5 x Overall Diameter

ELECTRICAL PROPERTIES

Dielectric test	2500 V r.m.s. x 5' (core/core)
Insulation resistance	≥300 MΩ x km (at 20°C)
Short circuit temperature	350°C

CONSTRUCTION PARAMETERS

Cable Code	No. of Core X Cross Section	Nominal Insulation Thickness	Nominal Sheath Thickness	Nominal Overall Diameter	Approx.Weight
	mm2	mm	mm	mm	kg/km
2 Cores
FFX200 07SZ1-R (PH60) 2G1.5	2x1.5	0.8	1.0	7,8	96
FFX200 07SZ1-R (PH60) 2G2.5	2x2.5	0.9	1.1	9,2	138
FFX200 07SZ1-R (PH60) 2G4.0	2x4.0	0.9	1.2	10,5	189
3 Cores
FFX200 07SZ1-R (PH60) 3G1.5	3x1.5	0.8	1.0	8,3	116
FFX200 07SZ1-R (PH60) 3G2.5	3x2.5	0.9	1.1	9,8	169
FFX200 07SZ1-R (PH60) 3G4.0	3x4.0	0.9	1.2	11,6	246
4 Cores
FFX200 07SZ1-R (PH60) 4G1.5	4x1.5	0.8	1.1	9,3	147
FFX200 07SZ1-R (PH60) 4G2.5	4x2.5	0.9	1.2	11,3	222
FFX200 07SZ1-R (PH60) 4G4.0	4x4.0	0.9	1.3	12,5	299
5 Cores
FFX200 07SZ1-R (PH60) 5G1.5	5x1.5	0.8	1.1	10,5	180
FFX200 07SZ1-R (PH60) 5G2.5	5x2.5	0.9	1.2	12,3	259
FFX200 07SZ1-R (PH60) 5G4.0	5x4.0	0.9	1.3	14,0	359

ELECTRICAL PROPERTIES

Conductor Operating Temperature	90°C
Ambient Temperature	30°C

Current-Carrying Capacities (Amp)

Conductor cross-sectional area	Reference Method A (enclosed in conduit in thermally insulating wall etc)		Reference Method B (enclosed in conduit on a wall or in trunking etc)		Reference Method C (clipped direct)		Reference Method E (in free air or on aperforated cable tray, horizontal or vertical etc) Touching
	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four corecable*, three-phase a.c.	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four corecable*, three-phase a.c.	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four corecable*, three-phase a.c.	1 two-core cable*, single-phase a.c. or d.c.	1 three-or four corecable*, three-phase a.c.
1	2	3	4	5	6	7	8	9
mm2	A	A	A	A	A	A	A	A
1.5	18.5	16.5	22	19.5	24	22	26	23
2.5	25	22	30	26	33	30	36	32
4	33	30	40	35	45	40	49	42

Voltage Drop (Per Amp Per Meter)

Conductor cross-sectional area	Two-core cables, d.c.	Two-core cable, single-phase a.c.	Three-or four core cable,three-phase a.c.
1	2	3	4
mm2	mV/A/m	mV/A/m	mV/A/m
1.5	31	31	27
2.5	19	19	16
4	12	12	10