Category 5E Data Cables
FRL-Cat5E-4C0.5S , FRL-Cat5E-4C22A , FRL-Cat5E-4P22A
Application
The cables are designed for permanently protected installation, inside and outside railway rolling stock, buses and other vehicles to connect fixed parts. Ethernet based networks as: infotainment, multimedia, passenger information system etc.
Construction
For 4 x 0.5mm², 4 x 22AWG cables :
| Conductors | Stranded tin plated copper conductor (for 0.5mm² cables) or stranded silver plated copper conductor (for 22AWG cables) according to IEC 60228 class 5. |
| Insulation | PE. |
| Cable Element | Individual conductor stranded together. |
| EMC Screen1 | Plastic laminated aluminium-tape. |
| EMC Screen2 | Tin plated copper braid. |
| Core Wrapping | Plastic tape(s). |
| Outer Sheath | Electron beam crosslinkable compound. |
For 4 x 2 x 22AWG cables :
| Center | PE filler. |
| 4 pairs 2 x 22AWG | Stranded tin plated copper conductor according to IEC 60228 class 5. |
| Insulation | PE. |
| EMC Screen1 | Plastic laminated aluminium-tape. |
| EMC Screen2 | Tin plated copper braid. |
| Core Wrapping | Plastic tape(s). |
| Outer Sheath | Electron beam crosslinkable compound. |
Electrical & Mechanical Properties
| Nominal Voltage | 300V |
| Max. Temperature | 90°C |
| Min. Temperature | -40°C |
| Bending Radius | 6 x Overall Diameter |
Chemical & Environmental Propertie
| EN 60684-2 | No fluorine |
| EN 50305; EN 60811-2-1 | Resistance to mineral oil & fuel oil, acid & alkali |
| EN 50305 | Resistance to ozone |
Fire Performance for rolling stock application
| EN 50306-2 | Hazard levels HL1, HL2/HL3, HL4 |
| DIN 5510-2 | Protection level 1/2/3/4 |
| BS 6853 | Interior use 1a, 1b, II; Exterior use 1a, 1b, II |
| NF F 16-101 | F0 |
| EN54454-2 | R15 Interior/ R16 Exterior HL1, HL2, HL3 |
Fire Performance in General
| EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) | Vertical flame propogation for a single insulated wire or cable |
| EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 | Vertical flame spread of vertically mounted bunched wires or cables |
| EN 50268-2; IEC 61034-2; NF C 32-073 ; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 | Low Smoke Emission |
| EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815 | Halogen Free |
| EN 50267-2-2/3; IEC 60754-2; NF C 32-074; NF C 20-453; VDE 0472 Teil 813 | Low Corrosivity (Acidity & Conductivity) |
| EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853 | Low Toxicity |
| NF F 63 808; BS6853; NF F 16 101 | Smoke index |
| EN45545-2 | Requirement for fire behavior of materials & components R15/R16 |
FRL-Cat5E-4C0.5S
| Nominal Cross Sectional Area | Nominal Sheath Thickness | Nominal Overall Diameter | Nominal Weight | Max. Conductor Resistance | Max. Resistance Unbalance | Characteristic Impedance | Transfer Impedance | Max. Capacitance | |
|---|---|---|---|---|---|---|---|---|---|
| 20°C | @100MHz | f≤30MHz | core to core | Core to screen | |||||
| mm² | mm | mm | kg/km | Ω/km | Ω/km | Ω | mΩ/m | pF/m | pF/m |
| 0.5 | 1.2 | 8.3 | 102 | 40.1 | 1.1 | 100+/-5 | 200 | 65 | 100 |
FRL-Cat5E-4C22A
| Nominal Cross Sectional Area | Nominal Sheath Thickness | Nominal Overall Diameter | Nominal Weight | Max. Conductor Resistance | Max. Resistance Unbalance | Characteristic Impedance | Transfer Impedance | Max. Capacitance | |
|---|---|---|---|---|---|---|---|---|---|
| 20°C | @100MHz | f≤30MHz | core to core | Core to screen | |||||
| AWG | mm | mm | kg/km | Ω/km | Ω/km | Ω | mΩ/m | pF/m | pF/m |
| 22 | 1.2 | 7.25 | 81 | 54.4 | 1.1 | 100+/-5 | 200 | 65 | 100 |
FRL-Cat5E-4P22A
| Nominal Cross Sectional Area | Nominal Sheath Thickness | Nominal Overall Diameter | Nominal Weight | Max. Conductor Resistance | Max. Resistance Unbalance | Characteristic Impedance | Transfer Impedance | Max. Capacitance | |
|---|---|---|---|---|---|---|---|---|---|
| 20°C | @100MHz | f≤30MHz | core to core | Core to screen | |||||
| AWG | mm | mm | kg/km | Ω/km | Ω/km | Ω | mΩ/m | pF/m | pF/m |
| 22 | 1.2 | 12.6 | 174 | 54.4 | 1.1 | 100+/-5 | 200 | 65 | 100 |
