FIREROL Medium Wall Multicore Unscreened Cables 300/500 V or 0.6/1 kV

EN 50264-3-2 (FRL-MW-05M / FRL-MW-1M)

Application

-Used as power and control cable for protected installations inside and outside of rail and transport vehicles, where handling and installation cost are an important factor.

-Used in control,auxillary and main circuit wiring such as cable harnesses, switchboards and control panels, driver desks etc.

Construction

Conductor Flexible tinned annealed copper wires, stranded as per HD 383 (IEC 60228) class 5
Insulation LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EI 104)
Outer Sheath LSZH elastomeric compound as defined in EN 50264-1 (EM 101 to EI 104)

Electrical & Mechanical Properties

Nominal Voltage 300/500 V or 0.6/1 kV
Maximum Conductor Temperature 90°C ( fixed installation )
Minimum Permissible Ambient Temperature -25°C/-40°C ( fixed installation )
Bending Radius

Fixed installation :

4 x Overall Diameter (D<12mm);

5 x Overall Diameter (D>12mm)

Flexible installation :

8 x Overall Diameter (D<12mm);

10 x Overall Diameter (D>12mm)

Chemical & Environmental Propertie

EN 60684-2 No fluorine
EN 50305; EN 60811-2-1 Resistance to mineral oil & fuel oil, acid & alkali
EN 50305 Resistance to ozone

Fire Performance for rolling stock application

EN 50306-2 Hazard levels HL1, HL2, HL3
DIN 5510-2 Protection level 1/2/3/4
BS 6853 Interior use 1a, 1b, II; Exterior use 1a, 1b, II
NF F 16-101 F0
EN 54454-2 R15 Interior/ R16 Exterior HL1, HL2, HL3

Fire Performance in General

EN 50265-2-1; IEC 60332-1-2; NF C 32-070 2.1 (C2) Vertical flame propogation for a single insulated wire or cable
EN 50266-2-4 + EN 50305; IEC 60332-3-24; NF C 32-070 2.2 (C1); VDE 0472 Teil 804 Vertical flame spread of vertically mounted bunched wires or cables
EN 50268-2; IEC 61034-2; NF C 32-073; NF C 20-902; NF F 16 101; VDE 0472 Teil 816 Low Smoke Emission
EN 50267-2-1; IEC 60754-1; NF C 32-074; NF C 20-454; VDE 0472 Teil 815 Halogen Free

EN 50267-2-2/3; IEC 60754-2; NF C 32-074;NF C 20-453; VDE 0472 Teil 813

Low Corrosivity (Acidity & Conductivity)
EN 50305; NF X 70-100; NF F 63 808; TM1-04; BS6853 Low Toxicity
NF F 63 808; BS6853; NF F 16 101 Smoke index
EN50200: 2000 Resistance to fire of unprotected small cable for use in emergency circuits 4 classifications are defined: PH 15,30,60, or 90mins;
IEC60331-21 The circuit integrity test under fire of cables rated 0.6/1.0kV and below
EN45545-2 Requirement for fire behavior of materials & components R15/R16

FRL-MW-05M 300/500 V

Nominal Cross-Sectional Area (a) Conductor Diameter (b) Min. Mean Thickness of Insulation Core Dimensions Min. Average Sheath Thickness Overall Diameter Weight Max. Conductor Resistance Min. Insulation Resistance
EI 110 EI 106/7/8/9
Min. Acc.to EN Max. Acc.to EN Min. Max. 20°C 20°C 20°C
n x mm² mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
2 x 1 1.25 0.4 2.0 2.4 0.6 5.3 6.2 40 20.0 15.0 7.5
4 x 1 1.25 0.4 2.0 2.4 0.6 6.1 7.2 70 20.0 15.0 7.5
7 x 1 1.25 0.4 2.0 2.4 0.7 7.5 8.7 120 20.0 15.0 7.5
9 x 1 1.25 0.4 2.0 2.4 0.7 9.1 10.6 160 20.0 15.0 7.5
12 x 1 1.25 0.4 2.0 2.4 0.7 9.8 11.5 190 20.0 15.0 7.5
19 x 1 1.25 0.4 2.0 2.4 0.8 11.7 13.7 290 20.0 15.0 7.5
24 x 1 1.25 0.4 2.0 2.4 1.0 14.1 16.5 390 20.0 15.0 7.5
32 x 1 1.25 0.4 2.0 2.4 1.0 15.5 18.2 490 20.0 15.0 7.5
37 x 1 1.25 0.4 2.0 2.4 1.0 16.1 18.9 550 20.0 15.0 7.5
40 x 1 1.25 0.4 2.0 2.4 1.0 16.7 19.6 600 20.0 15.0 7.5
 
4 x 1.5 1.5 0.5 2.4 2.9 0.7 7.3 8.6 110 13.7 14.0 7.0
7 x 1.5 1.5 0.5 2.4 2.9 0.7 8.7 10.2 170 13.7 14.0 7.0
9 x 1.5 1.5 0.5 2.4 2.9 0.8 10.9 12.7 230 13.7 14.0 7.0
12 x 1.5 1.5 0.5 2.4 2.9 0.8 11.8 13.8 280 13.7 14.0 7.0
19 x 1.5 1.5 0.5 2.4 2.9 1.0 14.2 16.6 440 13.7 14.0 7.0
24 x 1.5 1.5 0.5 2.4 2.9 1.0 16.6 19.5 560 13.7 14.0 7.0
32 x 1.5 1.5 0.5 2.4 2.9 1.2 18.7 21.9 720 13.7 14.0 7.0
37 x 1.5 1.5 0.5 2.4 2.9 1.2 19.5 22.8 820 13.7 14.0 7.0
 
4 x 2.5 1.95 0.5 2.9 3.4 0.7 8.3 9.8 150 8.21 13.0 6.5
7 x 2.5 1.95 0.5 2.9 3.4 0.8 10.2 11.9 240 8.21 13.0 6.5
9 x 2.5 1.95 0.5 2.9 3.4 1.0 12.9 15.1 350 8.21 13.0 6.5
12 x 2.5 1.95 0.5 2.9 3.4 1.0 13.9 16.3 420 8.21 13.0 6.5
19 x 2.5 1.95 0.5 2.9 3.4 1.0 16.3 19.1 640 8.21 13.0 6.5
24 x 2.5 1.95 0.5 2.9 3.4 1.2 19.6 22.9 840 8.21 13.0 6.5

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information, indicative only

FRL-MW-1M 0.6/1 kV

Nominal Cross-Sectional Area (a) Conductor Diameter (b) Min. Mean Thickness of Insulation Core Dimensions Min. Average Sheath Thickness Overall Diameter Weight Max. Conductor Resistance Min. Insulation Resistance
EI 110 EI 106/7/8/9
Min. Acc.to EN Max. Acc.to EN Min. Max. 20°C 20°C 20°C
n x mm² mm mm mm mm mm mm mm kg/km Ω/km MΩ x km MΩ x km
TWO CORES
1.5 1.5 0.7 2.8 3.3 0.70 7.2 9.0 70 13.7 21.0 10.5
2.5 1.95 0.7 3.2 3.8 0.70 8.0 10.0 100 8.21 17.2 8.6
4 2.5 0.7 3.8 4.4 0.70 9.1 11.3 130 5.09 14.2 7.1
6 3.0 0.7 4.2 5.0 0.80 10.1 12.4 170 3.39 12.2 6.1
10 3.9 0.7 5.1 5.9 1.00 12.5 15.4 290 1.95 9.8 4.9
16 5.0 0.7 6.1 7.2 1.00 14.9 18.4 390 1.24 7.9 3.9
25 6.4 0.9 7.8 9.1 1.20 18.7 23.0 590 0.795 7.3 3.6
35 7.7 0.9 9.0 10.6 1.20 21.2 25.9 790 0.565 6.7 3.3
50 9.2 1.0 10.6 12.4 1.40 25.1 30.7 1140 0.393 6.3 3.1
THREE CORES
1.5 1.5 0.7 2.8 3.3 0.70 7.7 9.5 100 13.7 21.0 10.5
2.5 1.95 0.7 3.2 3.8 0.70 8.5 10.5 130 8.21 17.2 8.6
4 2.5 0.7 3.8 4.4 0.70 9.7 12.0 180 5.09 14.2 7.1
6 3.0 0.7 4.2 5.0 0.80 10.7 13.2 250 3.39 12.2 6.1
10 3.9 0.7 5.1 5.9 1.00 13.3 16.5 410 1.95 9.8 4.9
16 5.0 0.7 6.1 7.2 1.00 16.0 19.6 570 1.24 7.9 3.9
25 6.4 0.9 7.8 9.1 1.20 20.0 24.7 850 0.795 7.3 3.6
35 7.7 0.9 9.0 10.6 1.40 23.0 28.2 1160 0.565 6.7 3.3
50 9.2 1.0 10.6 12.4 1.60 26.3 32.2 1680 0.393 6.3 3.1
FOUR CORES
1.5 1.5 0.7 2.8 3.3 0.70 8.5 10.5 120 13.7 21.0 10.5
2.5 1.95 0.7 3.2 3.8 0.70 9.4 11.6 170 8.21 17.2 8.6
4 2.5 0.7 3.8 4.4 0.80 10.9 13.4 240 5.09 14.2 7.1
6 3.0 0.7 4.2 5.0 1.00 12.2 14.9 330 3.39 12.2 6.1
10 3.9 0.7 5.1 5.9 1.00 14.7 18.2 540 1.95 9.8 4.9
16 5.0 0.7 6.1 7.2 1.20 18.0 22.1 750 1.24 7.9 3.9
25 6.4 0.9 7.8 9.1 1.40 22.6 27.6 1140 0.795 7.3 3.6
3 x 35+25 7.7/6.4 0.9/0.9 9.0/7.8 10.6/9.1 1.40 25.7 31.2 1490 0.565/0.795 6.7 3.3
3 x 50+25 9.2/6.4 1.0/0.9 10.6/7.8 12.4/9.1 1.60 30.0 36.5 2110 0.393/1.795 6.3 3.1

(a)= One earth conductor (green/yellow) can be included upon request

(b)= For information, indicative only

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