Cellular PE Insulated & LAP Sheathed Air Core/Jelly Filled Cables to DIN VDE 0816
Applications
The cables are designed for use as connection between central offices. The cables are suitable for installation in ducts, direct burial in the ground and also for aerial installation with integral suspension strand. Jelly filled option is for subscriber’s cables installed underground or along the edge of pavement. An armoured option is offered for direct burial installations. A figure-8 self support option is offered for aerial installation.
Standards
- DIN VDE 0816
Construction
 |
 |
| Conductors | Solid annealed bare copper 0.4/0.6/0.8mm, as per class 1 of DIN VDE 0295/ BS 6360/IEC 60228. |
| Insulation | Cellular polyethylene 2YI2 type as per VDE 0207-2. |
| Twisted Pairs | Insulated conductors are twisted into pairs with varying lay length to minimize crosstalk. |
| Cabling Element | Star Quads. |
| Cable Core Assembly | 4 Cores are twisted into star quad. 5 star quads are stranded into a basic unit. 5 or 10 basic units each are stranded into one main unit. The star quads are grouped in units and stranded in layers to form the cable core.Standard make up is per VDE 0816 in the Cable Make Up Diagram. |
| Core Wrapping | One or more non-hygroscopic polyester tapes are helically or longitudinally laid with an overlap. These tapes furnish thermal, mechanical as well as high dielectric protection between shielding and individual conductors. |
| Moisture Barrier | A layer of aluminium tape (0.2mm) coated with PE-copolymer on one or both sides is applied longitudinally with overlap over the cable core to provide 100% electrical shielding coverage and ensures a barrier against water vapor. |
| Sheath | Black low or medium density polyethylene 2YM2 type as per VDE 0207-3, being able to withstand exposure to sunlight, temperature variations, ground chemicals and other environmental contaminants. |
| Ripcord | Ripcord may be provided for slitting the sheath longitudinally to facilitate its removal. |
| Spare Pairs (optional) | Spare pairs may be provided for large pair cables. |
| Continuity Wire (optional) | Tinned copper drain wire may be longitudinally laid to ensure electrical continuity of the screen. |
Optional Construction
| Jelly Filled Cable | The cable core interstices are filled with petroleum jelly to avoid longitudinal water penetration within the cable. The water resistant filling compound is applied to the air space between non-hygroscopic tape and shield,shield and sheath within the cable core. |
| Armoured Cable | Corrugated steel tape armour is applied over an optional inner polyethylene sheath with an overlap. An outer polyethylene sheath is applied over the armour. |
Type Codes
A - Outdoor Cable
02Y - Cellular Polyethylene (FOAM PE) insulation
F - Continuous core filling
(L)2Y - Laminated sheath(copolymer-coated aluminium tape laminated to PE outer sheath)
SR - Corrugated steel tape
b - Armouring
T - Messenger of galvanized steel wires
StIII - Star quad in local cables
Bd - Unit-type stranding
Electrical properties
| Nominal Conductor Diameter | mm | 0.4 | 0.6 | 0.8 | ||
| Conductor Gauge Size | AWG | 26 | - | 20 | ||
| Conductor Size | mm2 | 0.126 | 0.283 | 0.5 | ||
| Maximum Average Conductor Resistance @20°C | Ω/km | 143 | 63 | 34.6 | ||
| Minimum Insulation Resistance @500V DC | MΩ.km | 5000 | 5000 | 5000 | ||
| Maximum Mutual Capacitance @800Hz | 95% of all values | nF/km | 40 | 40 | 40 | |
| 100% of all values | nF/km | 42 | 42 | 42 | ||
| Capacitance Unbalance @800Hz pair-to-pair | ||||||
| K1 | 100% of values max | pF/500m | 980 | 800 | 800 | |
| 98% of values max | pF/500m | 420 | 400 | 400 | ||
| K9-12 | 100% of values max | pF/500m | 800 | 300 | 300 | |
| 90% of values max | pF/500m | 200 | 100 | 100 | ||
| Maximum Conductor Loop Resistance @20°C | Ω/km | 300 | 130 | 73.2 | ||
| Impedance @0.8KHz | Ω | 994 | 665 | 500 | ||
| Maximum Average Attenuation @0.8KHz | dB/km | 1.45 | 0.91 | 0.68 | ||
| Dielectric Strength 50Hz | ||||||
| Conductor to Conductor (2mins) | V AC | 500 | 500 | 500 | ||
| Conductor to Screen (2mins) | V AC | 2000 | 2000 | 2000 | ||
| Maximum Operating Voltage Peak Value | V | 150 | 225 | 225 | ||
| Nominal Insulation Thickness | (Air Core) | mm | 0.20 | 0.25 | 0.3 | |
| (Jelly Filled) | mm | 0.26 | 0.36 | 0.44 | ||
| Nominal Insulated Conductor Diameter | (Air Core) | mm | 0.8 | 1.1 | 1.4 | |
| (Jelly Filled) | mm | 0.92 | 1.32 | 1.68 | ||
 |
 |
Mechanical and thermal properties
Temperature range during operation (fixed state) : -30°C – +70°C
Temperature range during installation (mobile state) : -20°C – +50°C
Minimum bending radius : 10 x Overall Diameter (unarmoured cables) ; 15 x Overall Diameter (armoured cables)
Colour code
Quads |
||
| The single core is identified by black ring markings: |  |
|
| Side Circuit 1 | a-wire without marking | |
| b-wire 1 mark distance 17mm | ||
| Side Circuit 2 | a-wire 2 marks distance 34mm | |
| b-wire 2 marks distance 17mm | ||
Subunits |
||
| Basic colours for the wire insulation of the 5 star quads of a basic unit: | ||
| Quad 1 Red Quad 2 Green | ||
| Quad 3 Grey Quad 4 Yellow Quad 5 White | ||
| The tracer units are coded with a red helix, all other units by a white binder. | ||
Dimensions and weight
Cellular PE Insulated and LAP Sheathed Air Core Cable to DIN VDE 0816
VDE CODE: A-02Y(L)2Y …x2x0.4/0.6/0.8 StIII Bd
| Cable Code | Number of Pairs | Nominal Insulation Thickness mm |
Nominal Sheath Thickness mm |
Nominal Overall Diameter mm |
Nominal Weight kg/km |
|---|---|---|---|---|---|
| 0.4mm Conductor, 0.8mm Insulated Wire | |||||
| TP816A-02Y(L)2Y-StIII-Bd-6P04 | 6 | 0.2 | 1.8 | 9.0 | 85 |
| TP816A-02Y(L)2Y-StIII-Bd-10P04 | 10 | 0.2 | 1.8 | 11.0 | 125 |
| TP816A-02Y(L)2Y-StIII-Bd-20P04 | 20 | 0.2 | 1.8 | 12.0 | 150 |
| TP816A-02Y(L)2Y-StIII-Bd-30P04 | 30 | 0.2 | 1.8 | 13.5 | 200 |
| TP816A-02Y(L)2Y-StIII-Bd-40P04 | 40 | 0.2 | 1.8 | 14.5 | 225 |
| TP816A-02Y(L)2Y-StIII-Bd-50P04 | 50 | 0.2 | 1.8 | 15.5 | 275 |
| TP816A-02Y(L)2Y-StIII-Bd-70P04 | 70 | 0.2 | 1.8 | 17.0 | 250 |
| TP816A-02Y(L)2Y-StIII-Bd-100P04 | 100 | 0.2 | 1.8 | 19.5 | 450 |
| TP816A-02Y(L)2Y-StIII-Bd-120P04 | 120 | 0.2 | 2.0 | 20.5 | 525 |
| TP816A-02Y(L)2Y-StIII-Bd-150P04 | 150 | 0.2 | 2.0 | 22.5 | 625 |
| TP816A-02Y(L)2Y-StIII-Bd-200P04 | 200 | 0.2 | 2.0 | 25.5 | 825 |
| TP816A-02Y(L)2Y-StIII-Bd-250P04 | 250 | 0.2 | 2.0 | 29.0 | 1000 |
| TP816A-02Y(L)2Y-StIII-Bd-300P04 | 300 | 0.2 | 2.0 | 31.0 | 1175 |
| TP816A-02Y(L)2Y-StIII-Bd-350P04 | 350 | 0.2 | 2.2 | 33.0 | 1325 |
| TP816A-02Y(L)2Y-StIII-Bd-400P04 | 400 | 0.2 | 2.2 | 34.5 | 1500 |
| TP816A-02Y(L)2Y-StIII-Bd-500P04 | 500 | 0.2 | 2.2 | 38.5 | 1875 |
| TP816A-02Y(L)2Y-StIII-Bd-600P04 | 600 | 0.2 | 2.2 | 41.5 | 2175 |
| TP816A-02Y(L)2Y-StIII-Bd-700P04 | 700 | 0.2 | 2.6 | 44.0 | 2500 |
| TP816A-02Y(L)2Y-StIII-Bd-800P04 | 800 | 0.2 | 2.6 | 47.5 | 2875 |
| TP816A-02Y(L)2Y-StIII-Bd-1000P04 | 1000 | 0.2 | 3.0 | 52.0 | 3525 |
| TP816A-02Y(L)2Y-StIII-Bd-1200P04 | 1200 | 0.2 | 3.0 | 57.5 | 4250 |
| TP816A-02Y(L)2Y-StIII-Bd-1500P04 | 1500 | 0.2 | 3.4 | 63.0 | 5225 |
| TP816A-02Y(L)2Y-StIII-Bd-2000P04 | 2000 | 0.2 | 3.8 | 72.5 | 6925 |
| 0.6mm Conductor, 1.1mm Insulated Wire | |||||
| TP816A-02Y(L)2Y-StIII-Bd-6P06 | 6 | 0.25 | 1.8 | 10.3 | 106 |
| TP816A-02Y(L)2Y-StIII-Bd-10P06 | 10 | 0.25 | 1.8 | 11.3 | 137 |
| TP816A-02Y(L)2Y-StIII-Bd-20P06 | 20 | 0.25 | 1.8 | 14.6 | 221 |
| TP816A-02Y(L)2Y-StIII-Bd-30P06 | 30 | 0.25 | 1.8 | 16.2 | 292 |
| TP816A-02Y(L)2Y-StIII-Bd-40P06 | 40 | 0.25 | 1.8 | 18.0 | 366 |
| TP816A-02Y(L)2Y-StIII-Bd-50P06 | 50 | 0.25 | 1.8 | 19.5 | 436 |
| TP816A-02Y(L)2Y-StIII-Bd-70P06 | 70 | 0.25 | 2.0 | 22.2 | 580 |
| TP816A-02Y(L)2Y-StIII-Bd-100P06 | 100 | 0.25 | 2.0 | 26.0 | 808 |
| TP816A-02Y(L)2Y-StIII-Bd-120P06 | 120 | 0.25 | 2.2 | 28.0 | 951 |
| TP816A-02Y(L)2Y-StIII-Bd-150P06 | 150 | 0.25 | 2.2 | 30.6 | 1156 |
| TP816A-02Y(L)2Y-StIII-Bd-200P06 | 200 | 0.25 | 2.2 | 35.0 | 1511 |
| TP816A-02Y(L)2Y-StIII-Bd-250P06 | 250 | 0.25 | 2.6 | 39.9 | 1890 |
| TP816A-02Y(L)2Y-StIII-Bd-300P06 | 300 | 0.25 | 2.6 | 43.1 | 2220 |
| TP816A-02Y(L)2Y-StIII-Bd-350P06 | 350 | 0.25 | 2.8 | 46.8 | 2600 |
| TP816A-02Y(L)2Y-StIII-Bd-400P06 | 400 | 0.25 | 3.0 | 48.0 | 3025 |
| TP816A-02Y(L)2Y-StIII-Bd-500P06 | 500 | 0.25 | 2.8 | 50.5 | 3700 |
| TP816A-02Y(L)2Y-StIII-Bd-600P06 | 600 | 0.25 | 3.4 | 60.0 | 4475 |
| TP816A-02Y(L)2Y-StIII-Bd-700P06 | 700 | 0.25 | 3.6 | 62.0 | 5175 |
| TP816A-02Y(L)2Y-StIII-Bd-800P06 | 800 | 0.25 | 3.8 | 65.5 | 5850 |
| TP816A-02Y(L)2Y-StIII-Bd-1000P06 | 1000 | 0.25 | 3.8 | 73.5 | 7300 |
| TP816A-02Y(L)2Y-StIII-Bd-1200P06 | 1200 | 0.25 | 4.0 | 80.5 | 8750 |
| 0.8mm Conductor,1.4mm Insulated Wire | |||||
| TP816A-02Y(L)2Y-StIII-Bd-6P08 | 6 | 0.3 | 1.8 | 12.0 | 141 |
| TP816A-02Y(L)2Y-StIII-Bd-10P08 | 10 | 0.3 | 1.8 | 13.9 | 202 |
| TP816A-02Y(L)2Y-StIII-Bd-20P08 | 20 | 0.3 | 1.8 | 17.1 | 334 |
| TP816A-02Y(L)2Y-StIII-Bd-30P08 | 30 | 0.3 | 1.8 | 19.8 | 464 |
| TP816A-02Y(L)2Y-StIII-Bd-40P08 | 40 | 0.3 | 2.0 | 22.1 | 590 |
| TP816A-02Y(L)2Y-StIII-Bd-50P08 | 50 | 0.3 | 2.0 | 24.6 | 728 |
| TP816A-02Y(L)2Y-StIII-Bd-70P08 | 70 | 0.3 | 2.0 | 28.1 | 971 |
| TP816A-02Y(L)2Y-StIII-Bd-100P08 | 100 | 0.3 | 2.2 | 32.6 | 1319 |
| TP816A-02Y(L)2Y-StIII-Bd-120P08 | 120 | 0.3 | 2.4 | 35.6 | 1587 |
| TP816A-02Y(L)2Y-StIII-Bd-150P08 | 150 | 0.3 | 2.6 | 39.1 | 1920 |
| TP816A-02Y(L)2Y-StIII-Bd-200P08 | 200 | 0.3 | 2.6 | 44.3 | 2519 |
| TP816A-02Y(L)2Y-StIII-Bd-250P08 | 250 | 0.3 | 3.0 | 50.6 | 3180 |
| TP816A-02Y(L)2Y-StIII-Bd-300P08 | 300 | 0.3 | 3.0 | 55.7 | 3840 |
| TP816A-02Y(L)2Y-StIII-Bd-350P08 | 350 | 0.3 | 3.4 | 60.1 | 4440 |
| TP816A-02Y(L)2Y-StIII-Bd-400P08 | 400 | 0.3 | 3.4 | 63.0 | 5100 |
| TP816A-02Y(L)2Y-StIII-Bd-500P08 | 500 | 0.3 | 3.4 | 66.0 | 6250 |
| TP816A-02Y(L)2Y-StIII-Bd-600P08 | 600 | 0.3 | 3.8 | 72.5 | 7525 |
| TP816A-02Y(L)2Y-StIII-Bd-700P08 | 700 | 0.3 | 4.0 | 77.5 | 8700 |
| TP816A-02Y(L)2Y-StIII-Bd-800P08 | 800 | 0.3 | 4.2 | 83.0 | 9950 |
Cellular PE Insulated and LAP Sheathed Jelly Filled Cable to DIN VDE 0816
VDE CODE: A-02YF(L)2Y …x2x0.4/0.6/0.8 StIII Bd
| Cable Code | Number of Pairs | Nominal Insulation Thickness mm |
Nominal Sheath Thickness mm |
Nominal Overall Diameter mm |
Nominal Weight kg/km |
|---|---|---|---|---|---|
| 0.4mm Conductor, 0.92mm Insulated Wire | |||||
| TP816A-02YF(L)2Y-StIII-Bd-6P04 | 6 | 0.26 | 1.8 | 9.6 | 89 |
| TP816A-02YF(L)2Y-StIII-Bd-10P04 | 10 | 0.26 | 1.8 | 11.3 | 133 |
| TP816A-02YF(L)2Y-StIII-Bd-20P04 | 20 | 0.26 | 1.8 | 13.3 | 182 |
| TP816A-02YF(L)2Y-StIII-Bd-30P04 | 30 | 0.26 | 1.8 | 14.9 | 240 |
| TP816A-02YF(L)2Y-StIII-Bd-40P04 | 40 | 0.26 | 1.8 | 16.8 | 303 |
| TP816A-02YF(L)2Y-StIII-Bd-50P04 | 50 | 0.26 | 1.8 | 17.6 | 350 |
| TP816A-02YF(L)2Y-StIII-Bd-70P04 | 70 | 0.26 | 1.8 | 19.9 | 455 |
| TP816A-02YF(L)2Y-StIII-Bd-100P04 | 100 | 0.26 | 1.8 | 21.8 | 568 |
| TP816A-02YF(L)2Y-StIII-Bd-120P04 | 120 | 0.26 | 2.0 | 27.1 | 743 |
| TP816A-02YF(L)2Y-StIII-Bd-150P04 | 150 | 0.26 | 2.0 | 28.0 | 906 |
| TP816A-02YF(L)2Y-StIII-Bd-200P04 | 200 | 0.26 | 2.0 | 31.4 | 1130 |
| TP816A-02YF(L)2Y-StIII-Bd-250P04 | 250 | 0.26 | 2.2 | 34.1 | 1340 |
| TP816A-02YF(L)2Y-StIII-Bd-300P04 | 300 | 0.26 | 2.2 | 38.3 | 1690 |
| TP816A-02YF(L)2Y-StIII-Bd-350P04 | 350 | 0.26 | 2.2 | 40.8 | 1950 |
| TP816A-02YF(L)2Y-StIII-Bd-400P04 | 400 | 0.26 | 2.2 | 43.1 | 2170 |
| TP816A-02YF(L)2Y-StIII-Bd-500P04 | 500 | 0.26 | 2.4 | 48.2 | 2720 |
| TP816A-02YF(L)2Y-StIII-Bd-600P04 | 600 | 0.26 | 2.6 | 50.2 | 3140 |
| TP816A-02YF(L)2Y-StIII-Bd-700P04 | 700 | 0.26 | 2.8 | 53.7 | 3620 |
| TP816A-02YF(L)2Y-StIII-Bd-800P04 | 800 | 0.26 | 3.0 | 57.7 | 4160 |
| TP816A-02YF(L)2Y-StIII-Bd-1000P04 | 1000 | 0.26 | 3.0 | 64.3 | 5170 |
| TP816A-02YF(L)2Y-StIII-Bd-1200P04 | 1200 | 0.26 | 3.4 | 70.3 | 6050 |
| TP816A-02YF(L)2Y-StIII-Bd-1500P04 | 1500 | 0.26 | 3.8 | 72.5 | 6900 |
| TP816A-02YF(L)2Y-StIII-Bd-2000P04 | 2000 | 0.26 | 4.0 | 80.9 | 10100 |
| 0.6mm Conductor, 1.32mm Insulated Wire | |||||
| TP816A-02YF(L)2Y-StIII-Bd-6P06 | 6 | 0.36 | 1.8 | 11.2 | 130 |
| TP816A-02YF(L)2Y-StIII-Bd-10P06 | 10 | 0.36 | 1.8 | 12.8 | 180 |
| TP816A-02YF(L)2Y-StIII-Bd-20P06 | 20 | 0.36 | 1.8 | 16.8 | 305 |
| TP816A-02YF(L)2Y-StIII-Bd-30P06 | 30 | 0.36 | 1.8 | 18.6 | 410 |
| TP816A-02YF(L)2Y-StIII-Bd-40P06 | 40 | 0.36 | 1.8 | 19.4 | 480 |
| TP816A-02YF(L)2Y-StIII-Bd-50P06 | 50 | 0.36 | 1.8 | 22.7 | 625 |
| TP816A-02YF(L)2Y-StIII-Bd-70P06 | 70 | 0.36 | 2.0 | 25.5 | 820 |
| TP816A-02YF(L)2Y-StIII-Bd-100P06 | 100 | 0.36 | 2.0 | 29.6 | 1120 |
| TP816A-02YF(L)2Y-StIII-Bd-120P06 | 120 | 0.36 | 2.2 | 33.0 | 1310 |
| TP816A-02YF(L)2Y-StIII-Bd-150P06 | 150 | 0.36 | 2.2 | 37.9 | 1740 |
| TP816A-02YF(L)2Y-StIII-Bd-200P06 | 200 | 0.36 | 2.2 | 42.6 | 2240 |
| TP816A-02YF(L)2Y-StIII-Bd-250P06 | 250 | 0.36 | 2.6 | 47.1 | 2780 |
| TP816A-02YF(L)2Y-StIII-Bd-300P06 | 300 | 0.36 | 2.6 | 51.3 | 3390 |
| TP816A-02YF(L)2Y-StIII-Bd-350P06 | 350 | 0.36 | 2.8 | 54.3 | 3760 |
| TP816A-02YF(L)2Y-StIII-Bd-400P06 | 400 | 0.36 | 3.0 | 58.8 | 4340 |
| TP816A-02YF(L)2Y-StIII-Bd-500P06 | 500 | 0.36 | 3.2 | 64.7 | 5330 |
| TP816A-02YF(L)2Y-StIII-Bd-600P06 | 600 | 0.36 | 3.4 | 68.3 | 6180 |
| TP816A-02YF(L)2Y-StIII-Bd-750P06 | 750 | 0.36 | 3.6 | 73.1 | 7140 |
| TP816A-02YF(L)2Y-StIII-Bd-800P06 | 800 | 0.36 | 3.8 | 78.3 | 8170 |
| TP816A-02YF(L)2Y-StIII-Bd-1000P06 | 1000 | 0.36 | 3.8 | 86.3 | 10030 |
| TP816A-02YF(L)2Y-StIII-Bd-1200P06 | 1200 | 0.36 | 4.0 | 92.3 | 11030 |
| 0.8mm Conductor,1.68mm Insulated Wire | |||||
| TP816A-02YF(L)2Y-StIII-Bd-6P08 | 6 | 0.44 | 1.8 | 12.9 | 180 |
| TP816A-02YF(L)2Y-StIII-Bd-10P08 | 10 | 0.44 | 1.8 | 14.9 | 260 |
| TP816A-02YF(L)2Y-StIII-Bd-20P08 | 20 | 0.44 | 1.8 | 19.6 | 460 |
| TP816A-02YF(L)2Y-StIII-Bd-30P08 | 30 | 0.44 | 1.8 | 22.2 | 620 |
| TP816A-02YF(L)2Y-StIII-Bd-40P08 | 40 | 0.44 | 2.0 | 23.3 | 745 |
| TP816A-02YF(L)2Y-StIII-Bd-50P08 | 50 | 0.44 | 2.0 | 27.8 | 1000 |
| TP816A-02YF(L)2Y-StIII-Bd-70P08 | 70 | 0.44 | 2.0 | 30.9 | 1290 |
| TP816A-02YF(L)2Y-StIII-Bd-100P08 | 100 | 0.44 | 2.2 | 36.4 | 1830 |
| TP816A-02YF(L)2Y-StIII-Bd-120P08 | 120 | 0.44 | 2.4 | 38.6 | 2100 |
| TP816A-02YF(L)2Y-StIII-Bd-150P08 | 150 | 0.44 | 2.6 | 36.8 | 2835 |
| TP816A-02YF(L)2Y-StIII-Bd-200P08 | 200 | 0.44 | 2.6 | 52.8 | 3675 |
| TP816A-02YF(L)2Y-StIII-Bd-250P08 | 250 | 0.44 | 3.0 | 58.4 | 4555 |
| TP816A-02YF(L)2Y-StIII-Bd-300P08 | 300 | 0.44 | 3.0 | 63.1 | 5370 |
| TP816A-02YF(L)2Y-StIII-Bd-350P08 | 350 | 0.44 | 3.2 | 68.3 | 6280 |
| TP816A-02YF(L)2Y-StIII-Bd-400P08 | 400 | 0.44 | 3.4 | 72.4 | 7105 |
| TP816A-02YF(L)2Y-StIII-Bd-500P08 | 500 | 0.44 | 3.4 | 80.6 | 8830 |
| TP816A-02YF(L)2Y-StIII-Bd-600P08 | 600 | 0.44 | 3.8 | 87.3 | 10490 |
| TP816A-02YF(L)2Y-StIII-Bd-700P08 | 700 | 0.44 | 4.0 | 102.5 | 11200 |
| TP816A-02YF(L)2Y-StIII-Bd-800P08 | 800 | 0.44 | 4.0 | 108.0 | 11950 |
