600/1000V, PVC Insulated Cables according to IEC 60502-1
Application :
- These cables are used for electricity supply in low voltage installation system, They are suitable for installation in indoors and outdoors, in cable ducts, under ground, in power and switching stations, local energy distributions, industrial plants, where there is no risk of mechanical damage.
Construction :
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Conductors Copper or Aluminium conductor, round standed or Shaped, Class 2 to IEC 60228, BS EN 60228.
For smaller sizes, a solid round conductor, Class 1 as per IEC 60228, BS EN 60228 can also be supplied upon request.Insulation PVC Insulation material and thickness shall be as per IEC 60502-1 and BS 6346.
PVC material shall be Type A as per IEC 60502-1 or TI1 as per BS EN 50363.
PVC Insulation material as per SASO 1694 rated for 85°C continuous operation is also available upon special request.Colour Code Colour Code (1) :
1 Core : Red or Black
2 Cores : Red, Black
3 Cores : Red, Yellow, Blue
4 Cores : Red, Yellow, Blue, Black
5 Cores : Red, Yellow, Blue, Black, Green
Above 5 Cores: Black Cores with White numeralsColour Code (2) :
1 Core : Brown or Blue
2 Cores : Brown or Blue
3 Cores : Brown, Black, Grey
4 Cores : Blue, Brown, Black, Grey
5 Cores : Green/Yellow, Blue, Brown, Black, Grey
Above 5 Cores: Black Cores with White numeralsAssembly / Inner Sheath Two, Three or Four insulated conductors are laid-up together with non-hygroscopic fillers and the assembly is bedded with an extruded layer of PVC. In case of nonarmoured cables, this layer may be omitted Armour Aluminum/Galvanized Steel Wires applied helically over the bedding as per IEC 60502 or as per BS 5467, BS 6346. Single core cables shall be Aluminium wire armour. Aluminum/Steel Tapes applied helically over the bedding of multi-core cables as per IEC 60502. Outer Sheath Outer sheath shall be of Extruded PVC Type ST2 as per IEC 60502-1 or Type 9 as BS 6346/5467.
Special type of PVC sheathing material such as Fire Retardant PVC, Anti-Termite PVC, Anti-Rodent PVC, Sunlight resistant PVC, Oil Resistant PVC are available on special request. Also, special sheathing materials such as LLDPE, MDPE, HDPE, LSF, CPE are available on request.Fire Performance of Cable Sheaths Cables can be supplied with special flame retardant PVC outer sheath to comply with the flame test requirements of IEC 60332-3-22, IEC 60332-3-23 and IEC 60332-3-24, can also supply cables with Low Smoke Halogen Free (LSHF) material according to IEC 60502-1, BS 7211, BS 6724 or other equivalent standards.
Cable Parameters :
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Single core(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² mm mm mm mm Kg/Km 1x4 2.6 1 1.4 7.5 95 1x6 3.1 1 1.4 8 120 1x10 4 1 1.4 9 165 1x16 5 1 1.4 10 230 1x25 6.3 1.2 1.4 12 340 1x35 7.4 1.2 1.4 13 450 1x50 8.8 1.4 1.4 14.5 570 1x70 10.6 1.4 1.4 16 800 1x95 12.4 1.6 1.5 18.5 1070 1x120 14 1.6 1.5 20 1300 1x150 15.5 1.8 1.6 22 1600 1x185 17.4 2 1.7 24 1980 1x240 20.3 2.2 1.7 27 2560 1x300 22.7 2.4 1.8 30 3180 1x400 25.4 2.6 1.9 33 4060 1x500 28.8 2.8 2 37 5140 1x630 30.4 2.8 2.2 42 6600 -
Two cores(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² mm mm mm mm Kg/Km 2x1.5 1.6 0.8 1.8 12 205 2x2.5 2 0.8 1.8 13 250 2x4 2.6 1 1.8 15 330 2x6 3.1 1 1.8 16 400 2x10 4 1 1.8 17.5 525 2x16 5 1 1.8 20 720 2x25 6.3 1.2 1.8 23.5 1030 2x35 7.4 1.2 1.8 25.5 1320 2x50 8.8 1.4 1.8 28.5 1670 2x70 10.6 1.4 1.8 32 2290 2x95 12.4 1.6 1.9 37 3060 2x120 14 1.6 2 40 3700 2x150 15.5 1.8 2.2 44 4500 2x185 17.4 2 2.3 48 5570 2x240 20.3 2.2 2.5 55 7180 -
Three cores(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² mm mm mm mm Kg/Km 3x1.5 1.6 0.8 1.8 13 230 3x2.5 2 0.8 1.8 13.5 280 3x4 2.6 1 1.8 15.5 380 3x6 3.1 1 1.8 17 470 3x10 4 1 1.8 18.5 630 3x16 5 1 1.8 21 880 3x25 6.3 1.2 1.8 24.5 1280 3x35 7.4 1.2 1.8 27 1660 3x50 8.8 1.4 1.8 30 2110 3x70 10.6 1.4 1.9 35 2980 3x95 12.4 1.6 2 40 3930 3x120 14 1.6 2.1 43 4780 3x150 15.5 1.8 2.3 48 5880 3x185 17.4 2 2.4 52 7230 3x240 20.3 2.2 2.6 59 9390 3x300 22.7 2.4 2.7 65 11620 3x400 25.4 2.6 3.0 72 14730 -
Three cores+1(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² (3)mm (1)mm (3)mm (1)mm mm mm Kg/Km 3x 16/10 5 4 1 1 1.8 22 1000 3x 25/16 6.3 5 1.2 1 1.8 26 1460 3x 35/16 7.4 5 1.2 1 1.8 28 1830 3x 50/25 8.8 6.3 1.4 1.2 1.8 32 2410 3x 70/35 10.6 7.4 1.4 1.2 1.9 36 3360 3x 95/50 12.4 8.8 1.6 1.4 2.1 41 4440 3x120/70 14 10.6 1.6 1.4 2.2 46 5580 3x150/70 15.5 10.6 1.4 1.2 2.3 49 6580 3x185/95 17.4 12.4 1.6 1.4 2.5 54 8200 3x240/120 20.3 14 1.6 1.4 2.6 61 10570 3x300/150 22.7 15.5 1.8 1.6 2.8 67 13020 3x400/185 25.4 17.4 2 1.6 3.1 75 16560 -
Four cores(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² mm mm mm mm Kg/Km 4x1.5 1.6 0.8 1.8 13.5 265 4x2.5 2 0.8 1.8 14.5 325 4x4 2.6 1 1.8 16.5 450 4x6 3.1 1 1.8 18 560 4x10 4 1 1.8 20 770 4x16 5 1 1.8 23 1080 4x25 6.3 1.2 1.8 26.5 1580 4x35 7.4 1.2 1.8 29.5 2070 4x50 8.8 1.4 1.8 34 2680 4x70 10.6 1.4 2 38 3760 4x95 12.4 1.6 2.1 44 4960 4x120 14 1.6 2.3 48 6110 4x150 15.5 1.8 2.4 53 7450 4x185 17.4 2 2.6 58 9220 4x240 20.3 2.2 2.8 65 11900 4x300 22.7 2.4 3 72 14730 4x400 25.4 2.6 3.3 81 18830 -
Multi-cores(unarmoured)
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Nominal Cross Section Diameter of Conductor (Approx.) Nominal Insulation Thickness Nominal PVC Sheath Thickness Overall Diameter (Approx.) Weight of Cable (Approx.) mm² mm mm mm mm Kg/Km 5x1.5 1.6 0.8 1.8 14.5 300 7x1.5 1.6 0.8 1.8 15.5 360 10x1.5 1.6 0.8 1.8 19 460 12x1.5 1.6 0.8 1.8 19.5 510 14x1.5 1.6 0.8 1.8 20 570 19x1.5 1.6 0.8 1.8 22 710 21x1.5 1.6 0.8 1.8 23 770 24x1.5 1.6 0.8 1.8 25 870 30x1.5 1.6 0.8 1.8 26 1020 40x1.5 1.6 0.8 1.8 29 1290 48x1.5 1.6 0.8 1.8 32 1520 61x1.5 1.6 0.8 1.8 35 1900 5x2.5 2 0.8 1.8 16 375 7x2.5 2 0.8 1.8 17 460 10x2.5 2 0.8 1.8 20 590 12x2.5 2 0.8 1.8 21 660 14x2.5 2 0.8 1.8 22 740 19x2.5 2 0.8 1.8 24 940 21x2.5 2 0.8 1.8 25 1030 24x2.5 2 0.8 1.8 27 1150 30x2.5 2 0.8 1.8 29 1370 40x2.5 2 0.8 1.8 32 1810 48x2.5 2 0.8 1.8 36 2130 61x2.5 2 0.8 1.8 39 2630 -
Single core( aluminum wire armoured)
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Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Alum Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight mm² mm mm mm mm mm mm Kg/Km 1x10 4 1 1 0.8 1.8 14 300 1x16 5 1 1 0.8 1.8 15 375 1x25 6.3 1.2 1 0.8 1.8 16 500 1x35 7.4 1.2 1 0.8 1.8 18 625 1x50 8.8 1.4 1 1.25 1.8 20 835 1x70 10.6 1.4 1 1.25 1.8 22 1075 1x95 12.4 1.6 1 1.25 1.8 24 1385 1x120 14 1.6 1 1.6 1.8 26 1700 1x150 15.5 1.8 1 1.6 1.8 28 2025 1x185 17.4 2 1 1.6 1.8 31 2450 1x240 20.3 2.2 1 1.6 1.9 34 3100 1x300 22.7 2.4 1 2 2 38 3900 1x400 25.4 2.6 1.2 2 2.1 42 4875 1x500 28.8 2.8 1.2 2 2.2 45 6050 1x630 30.4 2.8 1.2 2 2.4 50 7625 -
Two cores(Galvanized steel wire armoured)
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Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight mm² mm mm mm mm mm mm Kg/Km 2x2.5 2 0.8 1 0.8 1.8 15 425 2x4 2.6 1 1 0.8 1.8 17 525 2x6 3.1 1 1 1.25 1.8 19 775 2x10 4 1 1 1.25 1.8 20 825 2x16 5 1 1 1.25 1.8 21 950 2x25 6.3 1 1 1.25 1.8 23 1150 2x35 7.4 1.2 1 1.6 1.8 27 1700 2x2.5 2 1.2 1 1.6 1.8 29 2050 -
Three cores(Galvanized steel wire armoured)
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Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight mm² mm mm mm mm mm mm Kg/Km 3x2.5 rm 2 0.8 1.2 0.8 1.8 16 465 3x4 re 2.3 1 1.2 1.25 1.8 18 685 3x4 rm 2.6 1 1.2 1.25 1.8 19 725 3x6 re 2.8 1 1.2 1.25 1.8 19 800 3x6 rm 3.1 1 1.2 1.25 1.8 20 850 3x10 re 3.6 1 1.2 1.25 1.8 21 1000 3x10 rm 4 1 1.2 1.25 1.8 22 1050 3x16 rm 5 1 1.2 1.25 1.8 24 1350 3x25 rm 6.3 1.2 1.2 1.6 1.8 29 1975 3x35 rm 7.4 1.2 1.2 1.6 1.8 31 2300 3x50 sm - 1.4 1.2 1.6 2 32 2675 3x70 sm - 1.4 1.2 2 2.1 36 3700 3x95 sm - 1.6 1.2 2 2.2 41 4750 3x120 sm - 1.6 1.2 2 2.3 44 5575 3x150 sm - 1.8 1.4 2.5 2.5 49 7150 3x185 sm - 2 1.4 2.5 2.7 53 8550 3x240 sm - 2.2 1.5 2.5 2.9 59 10700 3x300 sm - 2.4 1.6 2.5 3.1 65 12925 3x400 sm - 2.6 1.6 3.15 3.4 74 16900 3x500 sm - 2.8 1.8 3.15 3.6 81 20650 -
Three cores+1(Galvanized steel wire armoured)
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Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx. Overall Diameter Approx.Weight mm² mm mm mm mm mm mm mm mm Kg/Km 3x10 rm+6 4 3.1 1 1 1.2 1.25 1.8 23 1175 3x16 rm+10 5 4 1 1 1.2 1.6 1.8 26 1650 3x25 rm+16 6.3 5 1.2 1 1.2 1.6 1.8 30 2200 3x35 sm+16 - 5 1.2 1 1.2 1.6 1.9 30 2375 3x50 sm+25 - 6.3 1.4 1.2 1.2 2 2 35 3275 3x70 sm+35 - 7.4 1.4 1.2 1.2 2 2.1 39 4200 3x95 sm+50 - 8.8 1.6 1.4 1.2 2 2.3 44 5425 3x120 sm+70 - 10.6 1.6 1.4 1.2 2.5 2.5 48 6950 3x150 sm+70 - 10.6 1.8 1.4 1.4 2.5 2.6 52 8100 3x185 sm+95 - 12.4 2 1.6 1.4 2.5 2.7 57 9775 3x240 sm+120 - 14 2.2 1.6 1.5 2.5 2.9 63 12250 3x300 sm+150 - 15.5 2.4 1.8 1.6 2.5 3.1 70 14775 3x400 sm+185 - 17.4 2.6 2 1.6 0.3 3.5 79 19250 3x500 sm+240 - 20.3 2.8 2.2 1.8 3.15 3.7 85 23625 -
Four cores(Galvanized steel wire armoured)
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Nominal Area Approx Conductor Diameter Nominal Insulation thickness Nominal bedding thickness Nominal Steel Wire dia. Nominal Sheath thickness Approx.Overall Diameter Approx.Weight mm² mm mm mm mm mm mm Kg/Km 4x4 re 2.3 1 1 1.25 1.8 19 790 4x4 rm 2.6 1 1 1.25 1.8 20 825 4x6 re 2.8 1 1 1.25 1.8 21 925 4x6 rm 3.1 1 1 1.25 1.8 21 975 4x10 re 3.6 1 1 1.25 1.8 23 1175 4x10 rm 4 1 1 1.25 1.8 24 1250 4x16 rm 5 1 1 1.6 1.8 27 1750 4x25 rm 6.3 1.2 1 1.6 1.8 31 2375 4x35 sm - 1.2 1 1.6 1.9 31 2600 4x50 sm - 1.4 1 2 2.1 37 3625 4x70 sm - 1.4 1.2 2 2.2 40 4575 4x95 sm - 1.6 1.2 2.5 2.4 46 6350 4x120 sm - 1.6 1.4 2.5 2.5 50 7525 4x150 sm - 1.8 1.4 2.5 2.7 55 8950 4x185 sm - 2 1.4 2.5 2.9 60 10650 4x240 sm - 2.2 1.6 2.5 3.1 66 13575 4x300 sm - 2.4 1.6 2.5 3.3 73 16425 4x400 sm - 2.6 1.8 3.15 3.6 83 21500 4x500 sm - 2.8 2 3.15 3.9 91 26500